Shapeoko 2 CNC Mill

Everyone who is in a similar position as myself, in regards to creating online woodworking content, gets approached by tool manufacturers looking for opinions of their tools. I’ve personally been asked to “review” a few different tools in the past and have turned them all down. Quite frankly, I don’t even like using the word “review.” It just makes me cringe.

Fast forward to three weeks or so ago. I, as well as a few others, was approached by Inventables with the offer of receiving a Shapeoko 2 CNC mill at no cost to me for my honest opinion on the tool, good or bad. To be exact, I am to give my thoughts on the unboxing, assembly, and my “hello world” experience. A opportunity to receive a CNC just to provide honest feedback is something I couldn’t say not to. But like I said, “review” is a dirty word. This isn’t a “review” so the following article is my thoughts on this experience.

Unboxing

As I stated in the video, the box does not contain a CNC machine. It contains what seems like 16 million parts and tiny hardware that you will use to build a CNC machine. Seriously, there are a ton of parts here. Lots of bags with ID tags on them. The best piece of advice I can give anyone taking on this venture is to get a dedicated work surface that you can keep through the entire build where you can take breaks and come back to without anything being disturbed. Organize everything from the beginning and try to maintain a level of organization to keep things going smoothly.

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The kit also provides the tools necessary to complete the build which I think is very nice. I didn’t have to break out any of my own tools or hunt down a specific tool to complete the build. All of the parts were there. Another thing would suggest to anyone who may find themselves putting one of these together would be to use some type of container to hold the hardware for whatever step you are on in assembly. A magnetic dish like this one is really handy.

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Assembly

The assembly begins with the V bearings. There is lots of repetition in various steps of this build. The bearings went together quickly with no problems. You can see a plywood block to the right of my right hand in this next picture. After two bearings I found that the process goes by much faster with less stress on my fingers if I used a wood block to press the bearings in place.

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After the bearings are assembled the Y axis and half of the X axis carriages are assembled. I thought it was very clever that the kit uses eccentric nuts on the bottom bearings that allow the bolt holding the bearing on to act as a cam. This is used in a later step to loosely tighten the carriages onto the MakerSlide. The motors are also installed on these carriages.

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Ready?…… Lube your tap. …. ….. Everyone done laughing? OK, cool. Just before assembling my kit I got word of two other individuals breaking their included tap when tapping the end holes in the MakerSlides. I used some 3-in-1 oil to lubricate the tapping process which turned out to be a lot quicker and easier than I was anticipating. Quarter turn in, half turn out, half turn in. Quarter turn in, half turn out, half turn in. Eighteen holes total I believe. The instructions say that if you are going to upgrade the Z axis to an acme thread that two more tapped holes are necessary on the bottom of the Z axis MakerSlide. I’m not sure if I will or will not upgrade to that at a later date but I am certain that I will probably misplace the tap if I ever do want to upgrade so I went ahead and tapped those holes as well. Make that twenty holes to tap.

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Here’s where I wasted a half hour to 45 minutes of time partially due to myself and partially do to the wording in the instructions. When adding the Z axis motor the instructions call for brass standoffs to be used. There are no brass stand offs in this kit. When reading the instructions I always read the part number and instantly search for that part. I found myself looking and freaking out about not having these brass stand offs. I finally read ahead in the instructions to find out that the brass parts were for a previous kit and the new kit has aluminum standoffs. I wouldn’t have wasted so much time if I would have just read the entire instructions for that assembly step before I looked for the parts but honestly I doubt I’m the only one who will do the exact same thing as I did. A better way to identify different parts for multiple versions would be to say “part xx OR part yy” and then give a reason for the use of OR in between part numbers.

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The black rails are for the platform to secure to. The plan called for a certain length bolt with a washer to go through the MDF platform to an insertion nut inside the rails. The bolts were not long enough when used with a washer so I could not include the washer for all of these connections. Either my MDF platforms were not properly milled at the mounting locations or the bolts supplied and required by the plan were not long enough. Because it’s just bolting down the MDF I don’t see it as a problem to not use the washers. I finished the rest of the assembly on my table saw as I knew it is by far the flattest surface in my shop. Just like a house, if the foundation is not square and parallel everything on top of it will probably not be square or parallel either.

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The Y rails need to be installed half at a time so the X axis can be slid on after.

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After the X axis is slid on the other side of the Y axis MakerSlide can be secured.

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With all of the mechanical components installed I had 7.38 hours of time invested.

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Some adjustments are needed to make sure the rails are square and parallel. The Y rails need to be parallel to one another and the X axis needs to be parallel to the work surface. This is a relatively straight forward process by loosening the bolts holding the Y rails in place and making any adjustments as needed.

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The cutting tool can also be mounted. A dremel style rotary tool comes standard with the kit. This is an area where you can easily upgrade at a later date. After reading that just about everyone who gets one of these CNC machines upgrades the spindle I went ahead and picked up a DW660 router that I will be installing at a later date.

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In an effort to prevent the typical spaghetti cluster of wires you see behind any entertainment center I took my time to make sure I had all the wires tied down in a nice clean setup. This process also took me a lot longer than it should have. But that was my fault. I ended up hanging out on a G+ hangout while doing the wiring which made me not focus on what I was doing. Luckily I didn’t make any crazy mistakes here due to my lack of attention. I used the terminal block wiring method so on the back side of the X axis carriage I have a single terminal block secured with double sided carpet tape.

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I fed the left Y axis motor wires through the double MakerSlide to the right Y axis slide. The wires for both the X and Z axis motors are zip tied together and arch over the top of the X axis to the right side Y axis carriage. More than enough zip ties are included to make the wiring look nice and neat.

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This might look really complicated at first but the whole wiring process is quite simple. On this side both of the Y axis motors are paired together in one terminal block with the other terminal block extending the X axis motor wires.

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And from there they mount to the gShield. You can simply let the gShield and Arduino sit next to the machine if you want but I wanted them to be attached to the CNC. One of the “experimental” options for wiring mentions mounting them to the side of the right Y axis carriage. I didn’t have room to do that so I used a piece of 5mm hardwood plywood to make a simple mounting board. A few holes drilled in the proper locations and eight zip ties later I had it mounted to the front of the right Y MakerSlide bracket. Simple and it gets the job done.

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With the machine in the proper working condition the first thing to do is run a “hello world” file that uses a marker attached to the Z axis to draw out Shapeoko 2. I did that but didn’t record it because it’s quite boring. Instead, I wanted to show the machine actually cutting something. There are several different ways to send cutting information from a computer to the CNC but the method I chose to show was with Inventables web browser app at Easel.com. I initially had some problems with Easel recognizing the CNC but I believe that was driver issues on my computer. After that was taken care of it was smooth sailing. I’m not going to go into the use of Easel in this article but I did briefly cover the process in the video. My “hello world” ended up being a super awesome Mario mushroom with Inventables below it. :)

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At some point I will probably add a dust collection hookup for my ShopVac but until then I’m just going to hold the hose near the cutting tool to suck up the dust as it’s created. I was also following the bit around with my sanding pad to remove the fuzzy edges.

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As you can see, the initial results were a bit fuzzy on the edges. That probably has a little bit to do with the material I am using and a lot to do with the single edge cutting bit that is included. But, it really doesn’t make sense for the kit to contain a nicer quality, multiple cutting edge bit as the vast majority of people upgrade the cutting tool anyway.

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After a light sanding and cleanup with my ShopVac this is the result. Not bad at all. Definitely a more enjoyable “hello world” experience.

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So…what do I think?

Overall, I’m glad I accepted the offer to do this. Sending cutting information to the machine can be done with multiple different programs but the Easel app really does make it incredibly easy to make quick work of the process. I had a couple hiccups during assembly but the build process was a great learning experience for what all goes into these machines. Now that I do have the build process behind me I’m confident that any upgrades I may make to the machine will go by a lot easier. I already have a couple upgrades in mind, the next one being to mount a DW660 router on it. I’m not sure what all I will do with the Shapeoko going forward but due to it being both easy and fun to use I do know I will be tinkering with it a lot. If you would like more information on the Shapeoko 2 or the Inventables company click the following Inventables logo to go to their website.

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30 Comments

  1. Todd Fiebranz

    Great review. But I think you even thought the DW660 is a very cheap upgrade to make it versatile for all aspects of the cnc you have to add some type of speed control which brings the price up on the DW. So you might want to look threw all your choices before you jump on it. The DW was going to be my first choice also but after lots of consideration I went a totally different route.

  2. Tom Baskin

    Jay I too am buying one and would love for you to continue the series. Far too little info on upgrades and how to from people like yourself. They chose you for a reason! Run with it and show us your skills!
    Thanks. Tom

  3. W. Brown

    Nice review Jay – BUT I have to agree with Nick above, there are other tools I need first. My next big project is to build a 9′ Pram so I am going to have less room in the garage/shop for another toy as my wife likes to say. It does appear that Shapeoko has taken the term “some assembly required” to a new level. Not sure I would have the patience to for that, no matter how low the cost.

  4. Don Cue

    Jay– Something odd with the audio on this. On my Android tablet, the video lagged several seconds behind the sound. I noticed it with the GoPro demo as well.

    Thanks for the interesting view into a new dimension of woodworking.

    1. Jay Bates

      It’s not the audio. It’s whatever device you are using to play the video isn’t able to keep up with the 60 frames per second video. I was just testing 60fps on my main channel to see the response. Thank you for the feedback.

  5. Gary Shuler

    I think that you have shown that this is something I can tackle and I have added the Shapeoko to the short list for shop additions. Looking forward to seeing how you perform the upgrades.

  6. Floyd Calderwood

    Very interesting video Jay! Well done.
    Looks like a good rig. I am very interested and will definitely follow up. Thanks again. You’re the man.
    Greetings from the very cold (-6° F) State of Maine. Tough getting my shop warm!
    Floyd Calderwood
    WoodworkerOnTheBay@gmail.com

  7. Michael Olsen

    Finally,

    Over all, for a 2D CNC mill, I would say you covered things very well Jay. I do have two questions:

    1. Were there any portions of the assembly process that you thought would have been better done by the factory (the v bearing for example)? I know one of the issues I, and many of my fellow engineers, run into is our seeing a process as rather simple. Only to later learn that was overly complex or otherwise frustrating for the consumer/end user.

    2. Did the manufaturer state why they didn’t tap the wholes themselves? While I personaly have no problem tapping holes, most peole I ahve talked to expect that is something best done at the factory. If for no other reason than it is generally far more accurate and they don’t have to worry about breaking the tap or using the wrong size (most dno’t remember the oil – Kudos to you Jay).

    Finally, as a point of interest, a simple way to test to acuracy of you maching is to place a fine point marker or highlighter in the tool carraige and have it over mark a carefully placed test image (i.e. have it draw the image with a very fine point highliter onto a copy of the original image). The finer the line of the marker ,and of the original the better. You can then see how far the over mark varies from the original. If the distance of offset is constant and equal between the X & Y axisyou have a very good machine. If it varies in either, the maximum varience for each axis gives you a good idea of your limits of accuracy (i.e. this should be the max error). For a acceptable machine, varience should be no more than 1mm (approximately 4/100th of an inch), and prefereably less than or equal to 0.1mm (approximately 4/1000th of an inch). I woud suspect this one to be somewhere between these two values, say around 0.3mm to 0.7mm.

    1. Jay Bates

      Hey Michael. It’s a 3d CNC. The software I used was regular 2.5D but 3d carving can be done as well. I didn’t have any problem actually building the machine. The documentation had a few parts that I think could have been improved upon but reading before assembling can solve that. I don’t have a problem tapping the holes but I know others have expressed concerns on that step.

  8. alan

    I would love to have one of this machine an learn how to use the program to make a living at it , right now I;m out of work no money to get one of this machine to test it out

  9. JT

    Jay, how do you feel the build would go for someone with little technical experience? I’m interested in this type of machine, but know little of assembling electronics.

    1. Jay Bates

      It would go by just fine. All the instructions are there. Just read each complete step before you do that assembly. I didn’t do that and wasted time. You shouldn’t have a problem and if by chance you do their customer support is great.

  10. Jeff

    Jay what do you think the lifespan is of the model 2 now that the 3 is out? I like the unit and have considered buying the model 2 but have concerns since it looks like the model 3 is marketed by a different company.

    1. Jay Bates

      I have no clue on anything regarding the third version. I haven’t looked into it at all. With most all upgrades to machines they are meant to improve upon and not necessarily replace other versions. The Shapeoko 2 will still be a pretty capable machine regardless of what upgrades are made in the third version.

  11. Chip Wasson

    After upgrading to a router, do you think this machine could be used to level a surface, kind of like using it as a planer. if someone doesn’t have a planer. What kind of surface would it leave behind?

  12. Eder Santana

    Bom dia… Muito bom o seu trabalho, gostaria de ter mais tutoriais sobre o assunto, e se devo investir na maquina router CNC.

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